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Camper Trailer

From the passion of camping and being outdoors it was time i built myself a camper trailer. The concept was to basically have a 4wd style trailer, big wheels, lots of clearance and have everything on it imaginable. The thought of just being able to hitch it on and know straight up you’ve packed everything. No need to fumble around packing this and that, just get it and go. And when you have arrived at your camping spot, everything is accessible easily and quick- beds already made, kitchen already set up. no unpacking or setting up tents etc.  Here is my story.

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Canopy FrameWhat originally  was the canopy and tray off my 4wd ute, I was contemplating building a longer tray so thought about making this tray into a trailer..

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IMG_0968And like that, the tray was off.  Now for the fun part…

IMG_1096 IMG_1101First the chassis was built, all suspension and wheels fitted.  After these shots, i decided to change the hubs to electric drums.

IMG_1115 IMG_1114Completed chassis with draw bar done, so are the tray mounts.

IMG_1174A few coats of paint and the tray is fitted.

IMG_1241All new Alco 4wd hitch, heavy duty jockey wheel, handbrake set up and the wiring loom.

IMG_1250IMG_1251Next to build was the two stainless steel tanks. One a 160 liter water tank and a 180L diesel tank. All made from 316 stainless fully TIG welded. I make these sort of things at work all the time so no guess work here.

P1040153The finished tanks.  Ready for install.

IMG_1289The tanks fitted. Note the rear tank is angled for a good exit angle when 4wding. After this shot the rubber strips were inserted between the stainless steel hangers.

IMG_1553 Here we have the aluminium removable false floor, It was made to store 6 of these huge storage containers and still be able to sleep up top.

IMG_1618 IMG_1434Next was the custom box made with duel fridge slides. One side was for a food fridge, the other beer. The top box was a toolbox i had lying around. It worked well as the shape would be good for the wind deflection and this was now going to be the home for the duel batteries.

IMG_2580The duel 12v 75AH sealed gel batteries & switch panel. This is wired to the plug at the hitch. My battery management in my 4wd will register when i plug in the trailer and charge these when we are on the road. I was going to add solar to this project but never got around to it.

IMG_2481Next was the kitchen. I knew what i wanted before i started so this one went pretty smooth. We make boxes and all sorts at work so basically like a toolbox with fold down front. All made from 3mm alloy tread plate with weather & dust seals.

IMG_2581The kitchen finished and installed onto the draw bar.  The taps there are hot (from the gas hot water heater) cold in the middle and the third is to fill the water tank.

IMG_2591The draw finished in the kitchen. There is enough plates bowls pots pans etc for 2 people comfortably.

IMG_2582Next is the gas hot water heater. Running off a 9kg bbq gas bottle this pumps out piping hot water on demand. The stone guard also serves purpose to hold the shower hose and give a little privacy/wind protection.

IMG_2583The water heater cover/stone guard closed.

P1040337The water pump and filter hidden away safely with good access if needed.  All plumbing is done using BSP pipe threaded fittings and Auspex pipe. No hose clamps here!

P1040338Here is the diesel high-flow transfer pump and bowser. works a treat.

P1040342The switch panel which hides and protects the two batteries.

P1040341My dog Jake sitting on the false floor.

P1040310The trundle tray which holds all tent poles, ropes, pegs, awning canvas, hammock and the like..

Now the finished photos!P1040333 P1040327 P1040325 P1040320 P1040318 P1040314 P1040309 P1040299

After this project was finished we drove from Sydney to Byron Bay via Coonabarrabran/Narrabri , mostly dirt roads for our end of year holiday. The trailer didn’t miss a beat and did everything and much more. Oh, besides a flat tyre. Ill add a few pics of our trip below.

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I hope you enjoyed the read. If you have any questions feel free to leave a comment below and ill try and reply asap. Cheers.

 

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